CMM Retrofit

Give your existing CMM a new life with a super-smart new brain

Over the last two decades, the fundamental mechanical structure of Coordinate Measuring Machines (CMMs) has remained largely unchanged. Since CMMs utilize frictionless air bearings as guideways, they do not experience the same wear and tear as high-force machinery like metal-cutting tools. This means that their mechanical components can last almost indefinitely. However, the technology surrounding these machines such as software, electronics, and probing systems has evolved significantly. As electronic motion control systems, software, and PCs become outdated, operating older CMMs becomes increasingly inefficient. These legacy systems often require expensive maintenance and service, limiting productivity and increasing operational costs.

Software is the main component of a CMM. Since it is the primary interface for operators, outdated or inefficient programs can lead to slow performance, cumbersome execution, unfriendly reporting, and ultimately reduced productivity.

Modern metrology software like VDMIS has been developed to leverage CAD capabilities fully, allowing for rapid offline programming where nominal and tolerance data are directly imported from CAD models. This streamlines setup and reduces potential errors.

Graphic reporting has further enhanced the user experience. Graphical data is easier to interpret, enabling quicker decision-making and corrective actions based on measurement results.

Additionally, VDMIS software includes advanced features like sophisticated error mapping and temperature compensation, which improve overall measurement accuracy and performance. These enhancements significantly improve the efficiency of CMM operations, making software upgrades an attractive option for many users looking to optimize their systems.

CAD-driven programming allows for seamless design-to-inspection workflows, making it easier to measure parts directly from CAD models. This reduces setup time and minimizes human error, as the CMM can automatically follow the design's specifications. The result is a more efficient, precise, and capable system that can handle a broader range of tasks, including complex and automated inspections, ultimately improving manufacturing quality and productivity.

VDMIS supports industry standards like the DMIS programming language and the I++ DME communication protocol, ensuring broad compatibility with CMM controllers.

Upgrading your CMM with VDMIS Software indeed offers a range of benefits. Here are some specific reasons why this decision can significantly enhance the performance and usability of your CMM:

Reliability: VDMIS software provides advanced error detection and correction algorithms, reducing measurement inaccuracies. This leads to more reliable and consistent results.
Ease of Use: The user-friendly interface of VDMIS simplifies complex measurement tasks, making it easier for operators of varying skill levels to use the CMM efficiently.
Scalability: As your operational needs grow, VDMIS can scale to accommodate more complex measurements and tasks, ensuring your CMM can handle future demands without requiring additional hardware.
Sustainability: With more efficient data handling, faster processing speeds, and reduced errors, VDMIS increases the operational life of your CMM, reducing the need for frequent repairs or upgrades.

By upgrading to VDMIS, you're future-proofing your CMM while improving the overall productivity and quality of your measurement processes.

The VDMIS retrofit package offers a comprehensive upgrade that significantly enhances both the hardware and software components of your CMM, making it comparable to the latest models on the market. Here's a breakdown of the benefits each component brings:

Universal Controller and Joystick Box:
1. Improved Control and Precision: The new controller and joystick box provide more responsive, accurate control over the CMM's movements, allowing operators to achieve finer measurements with ease.
New PC and HD Monitor:
1. Modern Operating System (Windows 11, 64-bit): Ensures compatibility with the latest software and access to enhanced features, including security and performance upgrades.
2. 27” HD Monitor: Offers a larger, clearer display for detailed visualization of data, CAD models, and measurement results, which improves the user experience.
Renishaw Digital Scales and Reader Head:
1. Precision Measurements: Renishaw’s digital scales and reader head provide highly accurate positioning data, which is crucial for precise measurements and repeatability, minimizing errors during inspections.
2. 27” HD Monitor: Offers a larger, clearer display for detailed visualization of data, CAD models, and measurement results, which improves the user experience.
VDMIS Metrology Software:
1. Advanced Metrology Functions: Offers cutting-edge tools for more complex and precise measurements, improving the versatility and capability of your CMM.
2. CAD Tools and User-Friendly Interface: Provides advanced CAD integration for better visualization and programming capabilities, while its intuitive interface reduces the learning curve for operators.

This retrofit package essentially transforms your older CMM into a high-performance state of the art measuring system, extending its lifespan and enhancing its capabilities to rival modern systems. It's an excellent investment for those looking to maximize the potential of their existing equipment.